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ATTO10-O High Vacuum Organic Evaporation Coating Machine
Description Volume 0.056m³ Observation window Interface Three standard interfaces (φ200), expand the installation of molecular pumps and plug-in valves; Four standard interfaces (CF35) are reserved for extended functions; Illumination LED lighting is located on the side of the vacuum chamber for easy observation of the interior of the vacuum chamber Leak rate Vacuum system Description Molecular pump Vacuum pump Operating voltage AC 230 V / 50-60 Hz, 10 A or AC 115 V / 50-60 Hz, 20 A (optional) Pump speed Valve Vacuum measurement Vacuum measurement Substrate stage Description The sample table is made of 304 stainless steel, the substrate is placed directly above the evaporation source (full automatic lifting function), and the tooling is designed according to the size of the substrate to facilitate the user to fix the sample. Customizable high-precision etching mask plate; Spin The stepping motor is used to control the rotation, the magnetic fluid is sealed, the motor and the magnetic fluid are coaxial, and there will be no loss of rotation or crawling. The stepper motor is accurately controlled and the speed range is continuously adjustable from 0-30rpm; Lift Adopt stepper motor to control rotation, magnetic fluid seal, precise control, height range 0-100mm continuously adjustable; Mask Drawer-type structure, carrying the largest sample less than 120 × 120mm, equipped with Japanese SMC pneumatic substrate baffle, electric linkage automatic control. Structure Evaporation temperature PID intelligent temperature control, can be heated to 600 ℃, temperature control accuracy ± 1 ℃; Outpower Control RS-485 interface, power supply is continuously adjustable from 0 to maximum power. Control System Description Adopt windows operating platform and cotrl2000 control system, and adopt IPC + network technology to realize parameter setting of main components of the whole machine, implement real-time monitoring and intelligent diagnosis of faults, and automatic monitoring of film thickness. There are two modes of automatic and manual control. In addition to taking and placing samples, all other operating processes are controlled by software on the PC; provide a friendly man-machine interface such as vacuum system, process setting, gas filling and degassing system; parameters can be set on the industrial control computer through the recipe to achieve Setting, storage and printing of equipment parameters. Specification Description A quartz crystal film thickness controller is used, a water-cooled film thickness probe is installed near the substrate table, and the industrial computer is connected. The film thickness meter is used to monitor the coating rate and final thickness in real time, and the accuracy can reach ± 1A (0.1nm). Real-time information is fed back to the industrial control machine. If the coating thickness reaches the set thickness, the power can be automatically controlled to stop the coating to achieve the purpose of automatic control of the film thickness. Range Monitoring thickness range: 1Å ～ 99µ9999Å, resolution 1Å; monitoring rate range: 0.1Å ～ 9999.9Å.S / s, resolution 0.1Å Substrate stage Heating The use of special vacuum armored heating wire avoids the problems of traditional heating elements contaminating the vacuum chamber, contaminating the substrate, short life, and requiring frequent maintenance. The heating temperature is: room temperature ~ 300 ℃, the temperature control adopts imported Japan Shiden Electric PID intelligent temperature controller, the temperature control accuracy is ± 1 ℃. Water cooling A stepper motor is used to control the drive rotation, dynamic sealing, and one water flow in and one out. Liquid nitrogen cooling Patented product：Adopt stepper motor to control the rotation, the magnetic fluid is sealed, the motor and the magnetic fluid are coaxial, the measured temperature is -160 ℃ Select film coating Patented product：The film can be selected at random, and the home position can be automatically transferred and aligned, and the deposition height can be adjusted. Automatic coordination coating Patented product：Stepless selection of film selection function, automatic transfer and alignment of homing, adjustable deposition height Stepless flip and rotation Patented product：Realize the horizontal and vertical rotation of the substrate, stepless rotation and heating, can achieve high uniformity coating. Sample compartment Chamber heating The vacuum chamber is equipped with a heating system, the temperature is 200 ℃, and the temperature control is ± 1 ℃ Cooling system
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ATTO10-O High Vacuum Organic Evaporation Coating Machine
Features
Chamber 304L stainless steel chamber: φ400mm × H450mm
The room comes standard with up to ten spare ports based on system configuration
Vacuum test runs to 10 -8 Torr
Thermal evaporation (up to 4 independent metal evaporation boats)
Magnetron sputtering source (up to 4 2 ", 3" sources)
Electron beam evaporation source (4 crucibles 8cc, 8 crucibles 12cc, 6 crucibles 20cc)
Organic deposition sources (up to four)
The above configurations can be installed in combination.
Custom configurations available on request
Equipment composition:
The equipment is mainly composed of organic / metal evaporation deposition chamber, vacuum exhaust system, vacuum measurement system, evaporation source, sample heating temperature control, electrical control system, gas distribution system and other parts.
Technical Parameters
Vacuum coating room
Material: Stainless steel 1.4301 (SUS type 304), thickness 5mm, all welding seams are connected by argon arc automatic welding technology; mirror polished inner surface, three treatments on outer surface.
Size: Φ400 × H450mm;
The door is equipped with a glass observation window (including anti-pollution baffle), which is convenient for observing the working situation at work.
Conform to the national standard of X-ray protection
Extra vacuum
≤6. 67x10-5pa （2×10-7Torr）(after baking and degassing)
Vacuum recovery time
≤6.67X10-4 pa(after baking and degassing)
The leak detection shall be carried out according to GB T 32218-2015, and the final acceptance test shall be conducted according to the standard of ≤1x10-10PaL / s.
Using "molecular pump + mechanical pump" high vacuum system:
Pumping speed: 1200L / S, a true quasi-oil-free vacuum system, using down-pumping to avoid the pumping weakness of the molecular pump and improve the pumping speed; the molecular pump is guaranteed for 5 years and provides direct replacement service for damage.
* Optional imported molecular pump
Specifications: Rotary vane vacuum pump, equipped with oil mist filter, with gas ballast control
Flow rate: 36 m³ / h (21 cfm), double substrate, vacuum
* Optional dry vacuum pump
Draw from the atmosphere to 9 × 10-4Pa≤30min (expose the atmosphere for a short time, start to evacuate after rushing into dry nitrogen)
Main valve: CC-200, high-vacuum electric linkage plug-in valve;
Front stage valve / bypass valve: GDQ-40 high vacuum pneumatic baffle valve;
"Two lows and one high" (two resistance gauges measure low vacuum, one ionization gauge measures high vacuum) Digital composite vacuum gauge, measuring range from 1×105Pa to 1×10-5Pa; it can be displayed and controlled by PC, which can be realized Interlocking operation.
* Optional imported wide-range vacuum transmitter
Partially adopts metal seal and partly adopt fluorine rubber ring seal;
Coating source
Organic evaporation source
Adopt organic sublimation beam source furnace, each steaming material can be equipped with 5CC, the upper part has a heat shield to prevent the heat of the evaporation boat from radiating upward, and there is a temperature interference device between the evaporation sources (easy to take and place, convenient for cleaning and maintenance).
Number
2 sets
Organic evaporation power
0~800W
Number
2 sets
It can effectively solve the accuracy, stability and reliability of the coating.
Perfect program interlocking, complete anti-misoperation design and protection; system abnormalities such as water shortage, over-current and over-pressure alarm and corresponding protection measures are implemented.
It adopts rich I / O interface design to fully meet the functional requirements of expansion and external devices.
The display controls the door opening / closing of the coating machine.
Coating process, procedure, film thickness, convenient and save printing.
Film thickness monitoring and control system
Specification
The coating process, process, and film thickness are all set on the PC, which can realize automatic control of the whole process. The coating process can be set on the PC and the data can be recorded.
Cooling system
Description
The cooling water circuit is 8 inlets and 8 outlets, and the total water inlet is controlled by a hydraulic relay.
The total inlet and outlet water is connected to a 1P refrigeration cycle water machine, and the temperature control range is 10-25 ℃. Provide stable refrigerated circulating water to targets, metal sources, molecular pumps, and magnetic fluids to ensure stable operation of the equipment.
Optional equipment
Vacuum baking / degassing
Double heater design;
Power: 1200 W;
Mounting flange: CF35;
Quickly degas the vacuum chamber to improve the vacuum;
The baking time is shorter than the baking oven and heating belt;
Door opening structure, size is about ø200 X 300mm
Vacuum system: mechanical pump, molecular pump, valve
Ultimate vacuum: ≤6.67X10-4 pa (after degassing after baking).
Vacuum recovery time: 30 minutes can reach 6. 6x10-3 Pa (the system is exposed to the atmosphere for a short time and filled with dry nitrogen to start)
The cooling water path is 8 in and 8 out, and the total water intake is controlled by a water pressure relay.
The total inlet and outlet water are connected with 1P refrigeration circulating water machine, and the temperature control range is 10-25 ℃. Provide stable cooling and circulating water to the metal source, molecular pump and magnetic fluid to ensure the stable operation of the equipment.
